Rustic Double X Bench
Double X Bench.
Dimensions
Use the size-specific shopping and cut lists below.
What you need
- 1 - 2x2 12 feet long
- 3 - 1x3 @ 8 feet long
- 2 - 1x2 @ 8 feet long
- 1 - 1x6 @ 10 feet long
- 4 - 2x2 @ 17 1/8" long - Outside Legs (both ends cut at 5 degrees double bevel off square, ends ARE parallel to each other)
- 2 - 2x2 @ 17 1/8" long - Inside Legs (both ends cut at 5 degrees off square, ends ARE parallel to each other)
- 3 - 1x3 @ 7 1/2" long - End Aprons (both ends cut at 5 degrees off square, longest point measurement, ends NOT parallel)
- 3 - 1x3 @ 9 3/4" long - Stretchers (both ends cut at 5 degrees off square, longest point measurement, ends NOT parallel)
- 4 - 1x3 @ 23 1/2" long - Side Aprons (ONE end cut at 5 degrees off square, longest point measurement)
- 1x2 cross supports cut to fit
- 2 - 1x6 @ 54" long - Tops
- measuring tape
- square
- pencil
- safety glasses
- hearing protection
- kreg-jig
- drill
- jigsaw
- compound miter saw
- table saw
- sander
Step by step
Step 1
Since the 5 degree double bevels are so slight, I'd recommend marking each of your double bevel outside legs like this before assembly: And then you can move on to attaching legs to aprons and stretchers. TIP: Drill 3/4" pocket holes facing upward for later attaching top in aprons.
The center legs are only single bevels, but same construction as the outside legs.
TIP: Drill 3/4" pocket holes facing upward for later attaching top in aprons.
Step 3
Then attach the side aprons - note that the straight end of each apron is attached to the center legs. When you drill your pocket holes, note this, so your pocket holes can be hidden on the inside (it does matter). TIP: Drill 3/4" pocket holes facing upward for later attaching top in aprons.
Step 4
The easiest way to do the cross supports is to mark with a square or straight edge and cut with a circular saw or jigsaw.
Step 5
Step 6
And then attach remaining set of cross supports, again offset so you can attach on ends.
Step 7
I recommend building top first with a row of 3/4" pocket holes down center and attaching the 1x6s together with 1 1/4" pocket hole screws. Then attach through predrilled holes in aprons with 1 1/4" pocket hole screws.
Finishing
Sand all surfaces, starting with a medium grit and finishing with fine. Wipe off the dust, fill any holes or gaps with wood filler, and sand smooth once dry. Apply primer if you're painting, then finish with your choice of paint or stain and seal with a durable clear topcoat. For outdoor projects, use exterior-rated primer, paint or stain, and sealer so the piece stands up to the weather.
